The casting process involves pouring molten metal into a mold to form a desired shape once the metal solidifies. This process begins with heating the metal until it reaches its melting point. The molten metal is then poured into a mold prepared according to the specifications of the desired product. Once the metal has solidified, the mold is removed, and the cast product is extracted. Casting is widely used in manufacturing to create components with complex shapes and high precision.
Main Facility :
Melting Process :
- 3 units : High Frequency Induction Furnace 6 Tons
- 2 units : High Frequency Induction Frunace 4 Tons
- 2 units : High Frequency Induction Furnace 2 Tons
Molding Process :
- 1 unit : Automatic Molding Machine Shinto ACE-5
- (mold size : 808mm x 808mm x 130mm - 200)
- 1 unit : Automatic Molding Machine Tokyu FCMX II
- (mold size : 508mm x 610mm x 130mm - 200)
Spin Casting :
- 1 unit : Spin Casting Maching
Core Process :
- 4 units : Vertical Core Machine
- 9 units : Horizintal Core Machine
Finishing Process :
- 2 units : Shot hanger Machine
- 5 units : Batch Shot Machine
- 1 units : Drum Shot Machine
- 14 units : Grinding machine
- 9 units : Gate Packers
PREPARATION
Preparing the mold involves cleaning and inspecting the mold to ensure that it is free from debris and damage before the molten metal is poured.
MOULDING
The molding machine in metal casting equipment functions to shape molten metal into the desired form using precise molds.
CORE SETING
Core installation is carried out carefully to ensure that the core is correctly positioned within the mold to create the necessary cavities in the final component.
Large-capacity metal casting machines are designed to handle significant volumes of metal in a single casting cycle. These machines are capable of heating and pouring large quantities of metal, enabling the production of larger and more complex components. Equipped with advanced control systems and efficient cooling technology, these machines ensure high quality and consistency of the finished products. Such casting machines are commonly used in industries requiring mass production or large-sized components, such as the automotive and machinery industries.
